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Case Studies/Case study for mines and mineral exploration
MiningClient: Coal India, Mineral Exploration TeamLocation: Remote Areas, India

Enabling remote mineral exploration and operations monitoring for Coal India

Velastra proposed an integrated IoT connectivity solution combining LoRaWAN, 5G, SATCOM, Bluetooth, and its proprietary software stack for real-time data transmission, remote machine monitoring, and improved safety through situational awareness.

35%

Decrease in unplanned machine downtime

15 min

Real-time decision dashboard updates

Case study for mines and mineral exploration

The Operational Challenge

Coal India's Mineral Exploration team works in remote, jungle-like areas with no connectivity, forcing repeated travel to areas with signal just to upload data — inefficient, time-consuming, and unsafe. Reliance on outdated wired technology also hampers remote machine health monitoring, tracking moving objects, running remote ERP, and overall situational awareness.

The Velastra Solution

Velastra proposed an integrated IoT connectivity solution combining LoRaWAN, 5G, SATCOM, Bluetooth, and its proprietary software stack for real-time data transmission, remote machine monitoring, and improved safety through situational awareness.

Technical Architecture

Key Solution Components

Remote Data Connectivity and Transmission: LoRaWAN/SATCOM/Bluetooth for continuous real-time transmission; 5G where possible for high-speed transfer.

Real-Time Machine Health Monitoring: IoT sensors over LoRaWAN give continuous health checks and immediate fault alerts.

Tracking Moving Objects: GPS-based tracking of vehicles, equipment, and personnel for safety and situational awareness.

Remote ERP Solutions: cloud-based ERP runs in the field for data entry, project management, and resource planning in real time.

Proprietary Software Stack / TerraSat Gateway: integrates all protocols with SATCOM for bandwidth management and diagnostics.

Enhanced Situational Awareness: unified dashboard for equipment health, personnel/equipment location, and environmental factors.

Business Value

Impact & Results

Result 01

Increased Operational Efficiency — fewer back-and-forth trips.

Result 02

Enhanced Safety — real-time tracking of equipment and personnel.

Result 03

Remote Monitoring & Reduced Downtime — proactive issue resolution.

Result 04

Improved Data Accessibility — remote uploads integrated with ERP speed decisions.

Result 05

Scalable Solution — accommodates future exploration projects/equipment.

Executive Summary & Outcome

Velastra's IoT connectivity solution transforms Coal India's Mineral Exploration operations with continuous remote connectivity, machine monitoring, object tracking, and remote ERP — improving efficiency, safety, and decision-making.

Mission-Critical Industrial Connectivity

Deploy Tested Telemetry on Your Critical Sites

Consult with our industrial systems engineers to design a pilot program with guaranteed connectivity uptime.

Zero-Deadzone Architecture
Ruggedized IP67 Hardware
OEM Replacement Warranty